Hanglun Know-how is the world’s largest producer of titanium alloy bikes – having captured an 80% share of the Chinese language market alone. With an annual manufacturing capability of almost 20,000 frames, Hanglun provides manufacturers world wide with a number of the best high quality titanium alloy frames. Now, because of Farsoon, a Chinese language industrial 3D printing firm, Hanglun is providing 3D printed, light-weight, absolutely customizable titanium bikes.
Titanium alloy is famend for being light-weight
, robust, sturdy, and extremely immune to corrosion – making it a go-to materials in industries like aerospace, automotive, medical units, and client electronics. Nonetheless, working with titanium is notoriously tough. Its distinctive structural properties demand precision in each step, particularly throughout welding, which should be executed flawlessly. This degree of workmanship requires distinctive talent – driving up manufacturing prices and, consequently, the ultimate product worth.
In 2023, Hanglun Know-how invested within the Farsoon FS350M 4-laser steel 3D printing system – setting an bold purpose to provide greater than 50,000 titanium bicycle parts yearly utilizing this know-how. These parts will likely be utilized in each high-volume manufacturing and customized fashions, with the main focus being on delivering titanium alloy components that provide superior high quality, enhanced energy, lowered weight, and distinctive sturdiness.
“3D printing is a game-changer in our business and is main the way in which in innovation. It pairs completely with conventional precision casting. Proper now, we use precision casting for giant manufacturing runs and 3D printing for these smaller, customized tasks. This combine lets us create lighter, extra complicated, and extremely personalized bicycle components. Plus, it helps us reduce down on prices and environmental affect for small-batch manufacturing, hastens supply occasions, and makes the entire course of smoother and extra environment friendly,” stated Yanpeng Yang, Vice Basic Supervisor of Hanglun Know-how.
3D printing affords Hanglun the power to iterate sooner, enhance structural integration, light-weight components (decreasing the full-frame weight to simply 1.4kg), and improve general bike efficiency.
Farsoon’s 3D printed titanium alloy parts additionally show superior energy and elongation in comparison with conventionally solid components. Efficiency checks on titanium bicycle parts produced with the FS350M-4 system reveal distinctive mechanical properties: a tensile energy of 1035 MPa, a yield energy of 998 MPa, and an elongation at break of 13.5%. These enhancements considerably lengthen the lifespan of the parts.
