Dyze Design, a frontrunner in high-performance and pellet-based 3D printing extrusion methods, has introduced the launch of its newest innovation, the Zephyr™ Excessive Stream Extruder.
This cutting-edge extruder is particularly designed for 1.75mm filament and leverages Dyze Design’s superior MeltCore™ know-how, delivering an distinctive move fee of 685 grams per hour (154 mm3/s). This positions the Zephyr™ as one of many quickest printheads accessible available on the market for this filament dimension.
“The Zephyr™ extruder is engineered for high-speed 3D printing with out compromising on high quality and efficiency. It’s superb for speedy prototyping and small sequence manufacturing, addressing the trendy industrial demand for each pace and precision,” commented Simon Duchaine, Chief Business Officer of Dyze Design.
“Zephyr™ is the results of nearly 10 years of growing industrial-grade printheads. We’ve built-in the very best parts from our earlier extruders, creating an answer that bridges desktop additive manufacturing with large-scale industrial functions.”
Dyze Design is now accepting pre-orders for the Zephyr™ Excessive Stream Extruder on its official web site, with order achievement anticipated to start in July.
Key Options of the Zephyr™ Excessive Stream Extruder
Dyze Design’s new Zephyr™ Excessive Stream Extruder employs the corporate’s distinctive MeltCore™ know-how, designed to make sure constant filament melting and sooner move charges for enhanced 3D printing effectivity.
This know-how allows the Zephyr™ extruder to realize move charges of 685g/hr (154mm3/s). This makes it superb for customers wanting to realize high-speed 3D printing with out compromising on high quality.
MeltCore™ nozzles vary from 0.4mm to 1.8mm, making the extruder adaptable for each detailed 3D prints and speedy throughput.
Twin impartial heaters are additionally integrated into the Zephyr™ Excessive Stream Extruder. The 2 70W heaters allow exact temperature management and sooner heat-up occasions, guaranteeing optimum extrusion situations for every materials kind.
With a most heating temperature of 500°C, Zephyr™ is appropriate with high-temperature supplies together with PEEK and PEI. This makes the extruder a flexible software for industrial 3D printing functions.
Superior and exact PT100 temperature sensors are additionally included to make sure superior temperature accuracy. This can be a key requirement for supplies that possess strict thermal necessities.
A double grip mechanism can be integrated into the Zephyr™ extruder. This enhances filament traction, reduces slippage, and improves feeding accuracy which is crucial for constant extrusion and 3D print high quality.
The system’s filament rigidity adjustment characteristic provides 9 settings to accommodate a variety of filaments, from versatile to barely outsized. What’s extra, the extruder is appropriate with all FDM 3D printable materials varieties together with elastomers, high-temperature polymers, and normal filaments.
In response to Duchaine, the filament rigidity adjustment characteristic enhances 3D print consistency by guaranteeing optimum extrusion for every materials kind. “This adaptability simplifies the printing course of, lowering the necessity for a number of extruders and permitting for exact, dependable prints with supplies starting from normal PLA to softer supplies like TPU or TPE,” added Duchaine.
The extruder’s exact 3.1:1 gear ratio successfully balances pace and torque, and accommodates quite a lot of 3D printing wants. The gears are made out of hardened alloy metal, providing sturdiness and longevity, and lowering the necessity for frequent upkeep. The Zephyr™ extruder as a complete is designed to be simply maintained, providing quick access to inside elements for upkeep and cleansing. This ensures long-term reliability and efficiency consistency.
Weighing underneath 700 grams, the Zephyr™ contains a light-weight and compact design for unparalleled portability and ease of set up. This makes the extruder properly suited to make use of in a variety of operational environments, with out compromising on efficiency.
Need to assist choose the winners of the 2024 3D Printing Trade Awards? Be a part of the Knowledgeable Committee right this moment.
What does the way forward for 3D printing maintain?
What near-term 3D printing traits have been highlighted by trade consultants?
Subscribe to the 3D Printing Trade e-newsletter to maintain updated with the newest 3D printing information.
You too can observe us on Twitter, like our Fb web page, and subscribe to the 3D Printing Trade Youtube channel to entry extra unique content material.
Featured picture exhibits the Zephyr™ Excessive Stream Extruder. Picture through Dyze Design.
